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Views: 0 Author: Site Editor Publish Time: 2025-04-02 Origin: Site
With the rapid development of industrial automation and intelligent manufacturing, machine vision equipment is widely used in various production environments, such as 3C electronic manufacturing, automotive parts inspection, food packaging, logistics sorting, etc. In actual applications, these devices often need to face the influence of complex environments such as high temperature, high humidity, and light, which poses a severe challenge to the stability of the equipment. The following is a detailed introduction on how to ensure the stable operation of visual equipment in complex environments.
1. Choose high-reliability hardware equipment
The core of visual equipment includes industrial cameras, lenses, light sources and industrial computer processing. In complex environments, choose high-durability and high-stability hardware as key factors. Here is an application case for your understanding:
Industrial cameras: should have the ability to work in a wide temperature range, use high-quality packaging products to prevent dust or water vapor from entering during application.
Industrial lenses: high-performance lenses with shockproof design to ensure image quality in long-term use.
3D industrial cameras: can reduce the impact of changes in ambient light intensity and are suitable for more complex detection tasks.
Smart cameras and barcode readers: should have anti-interference capabilities, adapt to different lighting conditions, and improve recognition and processing accuracy.
2. Product protection design
In the application environment, the equipment should be dust-proof and corrosion-proof. It has a protection level to prevent the external environment from damaging the equipment. In addition, in a vibrating environment, an anti-vibration bracket or shock-absorbing device can be used to reduce image blur caused by vibration.
3. Shooting lighting conditions
In an environment with changing lighting, the stability of machine vision will be affected, resulting in unclear photos. The lighting environment can be optimized by the following methods:
Use a high-stability light source: use coaxial light, annular light backlight, etc. to ensure that uniformly illuminated imaging can be achieved during shooting.
Add a light source control system: automatically adjust the brightness of the light source to reduce the interference of ambient light on visual detection.
Apply filters: filter interference light of specific wavelengths to improve imaging stability.
4. Strengthen algorithms and software optimization
In production, when adjusting visual equipment for different motion states of objects, the software needs to be optimized. It is mainly reflected in the application of image processing, deep learning and AI algorithms:
Intelligent image enhancement: Adjusting the controller to enhance contrast, automatic white balance and other functions can improve imaging quality.
AI can only compensate: Li Yong AI algorithm performs anomaly detection and environmental adaptive adjustment to reduce misjudgment.
Built-in algorithm: The camera has built-in edge computing capabilities to reduce data transmission delays and improve real-time performance.
5. Regular maintenance and calibration
The equipment must be continuously maintained and adjusted in the application to ensure stable operation:
Clean the lens and sensor regularly to prevent dust from entering and affecting the imaging quality.
Check the device interface and cable connection to avoid looseness or aging that may cause abnormal data transmission.
Update the software regularly to optimize performance and adapt to various production needs.
In complex environments, it is necessary to ensure the stable operation of machine vision equipment, and it is necessary to start from hardware selection, protection design, lighting optimization, software algorithms and operation management. Zhixiang Vision is a supplier focusing on industrial cameras, lenses, smart cameras, barcode readers, 3D cameras and other visual equipment, providing high-reliability and high-performance visual solutions to help companies move forward steadily in the era of intelligent manufacturing.
If you are interested in our products or solutions, please visit our website or contact our technical team. We will wholeheartedly provide you with the best machine vision solutions!
